Dong-Yih Machinery Co., Ltd.

Food Machinery Knowledge

Machine Production of Bawan (Taiwanese Meatballs): Starch Batter Wrappers and Forming

The wrapper of bawan (肉圓) is a batter made from sweet potato starch and rice slurry, which is semi-fluid before steaming and cannot be wrapped into a ball like dough. Mechanization mostly follows the route of metered filling and steaming in mold cups, or portioning the batter and filling by machine while still laying them in dishes by hand.

Machine Production of Spring Rolls: Wrappers, Rolling, and Frozen Lines

Mechanizing spring rolls involves two tasks, making the wrappers and rolling. You can buy spring roll wrappers and do only the rolling, or link everything into one integrated line. A rolling machine places the wrapper, deposits filling, folds both sides, rolls it up, and seals it; the most common problem with frozen spring rolls is water seeping from the filling.

Machine Production of Filled Breads, Pineapple Buns, and Red Bean Buns

Red bean buns, custard buns, and pineapple buns are all fermented dough wrapped around filling, and encrusting machines have long been used for bread. They pay off when production is concentrated on a few products in large volumes; dough temperature and squeezing force affect volume, and the pineapple bun topping requires dedicated topping equipment.

Machine Production of Filled Cookies and Sandwich Cookies

Filled cookies are made either by encrusting each piece individually or by co-extruding a long bar and cutting it into sections, with the bar cut by blades, wires, or ultrasonic cutters. Multi-row machines suit continuous high-volume production of a single product; sandwich cookies are baked cookie wafers sandwiched with filling and have their own dedicated forming equipment.

Machine Production of Meatballs, Filled Meatballs, and Lion's Head Meatballs

The springiness of pork balls and fish balls comes from proteins released by beating the meat with salt, and ice is added during beating to control temperature. Filled meatballs are an outer paste wrapped around a filling, exactly what encrusting machines can do; setting them at a lower temperature first and then cooking them through gives better springiness and appearance.

Machine Production of Rice Balls and Filled Rice Products

Cooked rice is made of individual grains that turn into mush if squeezed too hard, so encrusting machines are better suited to glutinous rice products or fried rice balls. Onigiri with distinct grains mostly use mold-type rice forming equipment with lower pressure, while Taiwanese glutinous rice rolls are still mainly shaped by hand.

Dividing Ningbo Rice Cakes, Korean Rice Cakes, and Bar-Shaped Rice Products

Ningbo rice cakes and Korean rice cakes are both steamed rice dough extruded into long bars and cut into sections, an ideal fit for a dividing machine. The weight of each section is determined by the outlet cross-section and the cutting interval, and length is only consistent when the rice dough's temperature and firmness are uniform; freshly steamed rice cake is sticky, so the cutter should be dipped in water or lightly oiled.

I Have a New Product Idea. How Do I Judge Whether It Can Be Made by Machine?

Whether a new product can be mechanized depends first on whether the materials hold their shape, their stickiness, their sensitivity to temperature, particle size, and whether there are solid fillings. Bring finished product specifications, recipes, target output, and site conditions to the machine maker, and do test runs with your own ingredients for the most accurate results.

How Dough Water Content (Hydration) Affects Machine Production

Dough that is too soft sticks to the machine, slumps, and drifts in weight; dough that is too firm cracks and will not feed. The difference between machine dough and hand dough is consistency: to set the water amount, fix the flour, water temperature, and mixing conditions, and change only one variable at a time.

Flour Types (Bread, All-Purpose, Cake) and Machine Production

Flour is classified as high-gluten (bread), medium-gluten (all-purpose), low-gluten (cake), and so on by protein content; the higher the protein, the stronger the gluten. Dumpling wrappers need stretch, and steamed buns and mantou mostly use all-purpose flour; gluten that is too strong shrinks back, too weak and it tears, so whenever you change flour, run new tests on the machine.

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